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Heat Recovery Systems

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Up to 1,800°F (1,000°C)

High-efficiency rotating ceramic core; 95–98%+ heat recovery. Ideal for preheating combustion air in glass and steel furnaces, large industrial ovens, and high-temperature boilers.

Ceramic Rotary Regenerator

Up to 1,600°F (870°C)

Skid-mounted, small footprint, pre-assembled for rapid installation. Best suited for OEM furnace systems, mid-size foundries, and lab-scale energy recovery systems.

Compact CRR Module

Up to 1,800°F (1,000°C)

Redundant parallel regenerators for continuous operation and uptime during maintenance. Common in refineries, steel production lines, and gas turbine exhaust systems operating 24/7.

Dual-Train Regenerator System

Up to 1,800°F (1,000°C)

Dust- and corrosion-resistant; includes built-in ceramic filtration for dirty or corrosive gas streams. Used for cement kilns, biomass combustors, and glass melting operations with high particulate exhaust.

High-Particulate CRR System

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Heat Recovery Systems

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Investing in
Your Future

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Unlock Industrial Efficiency with Advanced Heat Recovery

Ceramic Rotary Regenerators (CRRs) are engineered to transform how your facility manages energy. Designed for harsh, high-temperature environments, our heat recovery systems enable manufacturers to capture and reuse waste heat—dramatically improving fuel efficiency, lowering emissions, and cutting operational costs.

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Ultra-High Temperature Capability

Operate confidently in processes exceeding 1,800°F (1,000°C)—far beyond the limits of traditional metal heat exchangers.

Unmatched Heat Transfer Efficiency

​With 98%+ thermal efficiency, Wilson systems deliver maximum energy recovery from exhaust gases and other high-temp sources.

Built for Industrial Demands

Wilson CRRs are ideal for continuous-duty operations in sectors like:

  • Glass and ceramics

  • Steel and metal processing

  • Petrochemicals and refining

  • Power and utilities

How It Works

Our ceramic rotary design allows for continuous, regenerative heat exchange. As hot process gases pass through one side of the rotor, heat is absorbed by the ceramic matrix. As the rotor spins, that stored heat is transferred to incoming cold combustion air or process gas—recycling energy that would otherwise be wasted.

Key Technical Advantages:
Rotating ceramic core for continuous thermal cycling

  • Modular system design for easy integration

  • Scalable for both retrofits and greenfield builds

Proven Business Impact

35% Fuel Cost Reduction

Clients switching to Cerotex have reported up to 35% reductions in fuel usage through high-efficiency heat recovery alone.

 

Rapid ROI

Typical return on investment: 12–24 months, depending on energy costs and process conditions.
 

Lower Emissions Compliance

Cutting fuel consumption means direct CO₂ and NOx reductions, supporting ESG goals and regulatory mandates.

Flexible Integration, Minimal Downtime

Wilson heat recovery systems are designed with modular architecture, allowing seamless integration into both new and existing infrastructure. Whether you're retrofitting a legacy furnace or designing a next-generation facility, our engineering team works closely with your operations staff to ensure rapid deployment with minimal process disruption. We provide detailed installation support, including thermal modeling, CAD integration, and onsite commissioning.

From small-scale batch furnaces to large continuous production lines, Wilson systems scale to meet your demands. We serve clients across North America with customized solutions that align with regional energy costs, emissions regulations, and production goals. 

Scalable Solutions

Frequently asked questions

Get in Touch with the Heat Recovery Experts

At Wilson Turbo Power, we engineer and manufacture high-performance  heat recovery systems built for the demands of oxy-fuel combustion and other high-temperature industrial processes.

Whether you're exploring ways to cut fuel costs, planning a system upgrade, or seeking a custom solution, our technical team is ready to assist.

Reach out today to:

  • Request technical specifications

  • Discuss your specific application or thermal challenge

  • Get a quote for a standard or custom CRR system
     

We respond promptly and collaborate closely with your engineering and operations teams to ensure a smooth integration and measurable energy savings.

Industry
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