Custom Heat Exchanger Design
Investing in
Your Future
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Precision Heat Exchange Solutions for Demanding Applications
At Wilson Turbo Power, we understand that industrial processes involving oxy-fuel combustion demand specialized thermal solutions tailored precisely to unique operating conditions. Our engineering team specializes in designing and manufacturing custom heat exchangers optimized specifically for high-temperature, energy-intensive environments.
Designed by Engineers, for Engineers
We employ advanced thermal modeling tools, including Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA), to rigorously simulate thermal performance and structural integrity. This ensures every heat exchanger we produce delivers maximum efficiency, reliable performance, and a long operational lifespan.
Our Engineering Process Includes:
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Advanced Thermal Modeling:
Precise calculations and simulations to optimize heat transfer efficiency, minimize energy loss, and manage thermal stresses effectively.
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Tailored Material Selection:
Expertly chosen corrosion- and erosion-resistant alloys, specialized refractory metals, and protective coatings suited specifically to your operational environment.
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Custom Configuration:
Heat exchanger designs available in multiple formats (shell and tube, plate, spiral, and compact), each tailored with internal geometries to enhance heat transfer efficiency and reduce pressure drops.
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Rigorous Testing & Validation:
Comprehensive performance tests and quality inspections—including thermal performance evaluations, structural integrity checks, and pressure drop verification—to meet and exceed industry standards such as ASME, TEMA, and API.
Enhanced Operational Performance
Our custom-engineered solutions significantly lower fuel consumption and operational expenses by improving thermal management, reducing downtime, and enhancing system longevity. Our heat exchangers support regulatory compliance, environmental performance, and sustainability goals, positioning your organization for operational excellence.
We specialize in custom-engineered heat exchangers—including Shell & Tube, Hairpin, and our signature models. to deliver reliable, high-performance solutions.
From cutting-edge R&D to thermal and mechanical engineering, our in-house capabilities cover the full spectrum of heat exchanger development. Every solution is designed to help lower energy costs, reduce emissions, cut down on maintenance, eliminate vibration issues, and boost thermal performance.
Custom-Built Heat Exchangers Tailored to Your Needs
Precision Engineering & Advanced Design
Our deep knowledge of process heat systems allows us to create highly efficient, custom-designed heat exchangers. Using advanced tools we provide data-driven solutions based on proven research and real-world application.
Our mechanical design team is skilled in handling demanding conditions—whether it's high pressure, high temperature, or cyclic stress. With capabilities like finite element analysis and interference checking, we account for external loads like wind, seismic activity, and movement, ensuring long-lasting performance.
Recent Custom Manufactured Projects
Manufactured to the Highest Industry Standards
All of our exchangers are built to strict TEMA standards and comply with ASME Code Section VIII, Division 1, including:
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TEMA Classes R, C & B
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API-660 compliance
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Materials: Stainless Steel, Carbon Steel, Nickel Alloys, and Duplex
Frequently asked questions
Get in Touch with the Heat Transfer Experts
We specialize in engineering and manufacturing advanced heat exchanger systems optimized for high-efficiency oxy-fuel combustion.
Whether you're facing a specific technical challenge, planning a plant upgrade, or looking for a quote on a custom solution — our expert team is here to help.
Reach out to discuss your application, request specifications, or explore how our technology can reduce your fuel costs and improve thermal performance. We respond quickly and work closely with your engineering and operations teams to deliver reliable, results-driven solutions.